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Medical

Aquaflame produces a clean, contamination-free flame ideal for the manufacture and assembly of medical instruments, implants and precision medical components.

Medical

AQUAFLAME IN MEDICAL

In medical manufacturing, oxyhydrogen micro-soldering is heavily utilized across several non-dental sectors due to its precise, contamination-free micro-flame.

KEY MEDICAL USES

  • Surgical Instrument Assembly: It joins ultra-fine stainless steel or titanium components for specialized tools. The pinpoint flame applies localized heat without degrading the structural temper of surrounding metal.
  • Catheters and Guide Wires: Manufacturers use it to form smooth welds on miniature coils, diagnostic sensor wiring, and endovascular guide wires.
  • Thermocouple and Sensor Production: It bonds delicate, bi-metallic wires used in high-precision medical temperature sensors, pacemakers, and patient monitoring devices.
  • Endoscope Assembly: It seals delicate micro-optics and miniature electronic connectors within specialized internal endoscopic cameras.

KEY TECHNIQUES FOR PRECISION

Micro-Flame Adjustments: Operators use ultra-fine torch tips (down to 0.2mm) to target micro-joints without overheating adjacent electronic sensors or shape-memory alloys like Nitinol.

Biocompatible Fluxes: Technicians use specialized water-soluble or "no-clean" fluxes that leave zero corrosive residue, preventing adverse biological reactions inside the human body.

BRANDS THAT TRUST AQUAFLAME

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Medical Instrument Assembly.

There are currently three machines in the Aquaflame range. The Model 500 is used mainly by single users. The Model 800 is a two man machine whereas the Model 1200 is used in larger manufacturing setups and can support up to 4 users simultaneously. They are all high performance gas-generating units, producing a high temperature precision flame – in the range 1200-3300°C. Using a standard electrical supply, hydrogen and oxygen are produced by the electrolysis of distilled water such that the hydrogen can be burnt in the oxygen to produce a highly controllable and efficient high energy heat source.

APPLICATIONS WITHIN THE MEDICAL INDUSTRY

Medical Instrument Manufacture

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MACHINES USED IN THE MEDICAL INDUSTRY

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